Microbial Solutions
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Brian Wreckler

Real-World Consequences of Manual Data Management

The pitfalls of manual tracking and trending versus automated environmental monitoring

Automation has long been associated with sophisticated machinery and robotics, designed to streamline processes, reduce human intervention, and enhance efficiency in various industries. However, its role extends far beyond physical equipment and into the realms of data management and quality control, particularly in the context of environmental monitoring.

In a thought-provoking conversation between two industry experts, Doug Botkin and Duncan Barlow, Technology and Market Development Managers for Accugenix®, the critical role of automated environmental monitoring in tracking and trending is explored. This dialogue provides valuable insights into the ways automation is reshaping the industry, enhancing data integrity, and simplifying complex processes.

Understanding Automated Environmental Monitoring

The scope of automated environmental monitoring expands beyond machinery. It involves simplifying processes, improving data integrity, and achieving greater operational efficiencies. Automation in the form of services aims to offload tasks from in-house personnel, freeing them to focus on more critical activities and minimizing burnout.

Outsourcing is the "ultimate automation." While conventional automation solutions may require specialized training and maintenance, outsourcing partners are experts in their fields, enabling organizations to outsource specific tasks. This approach eliminates the need for extensive in-house analysis, simplifying operations significantly. Outsourcing allows companies to send samples to experienced partners, receiving analyzed results with minimal effort on their part. This approach reduces the intricacies associated with traditional automation solutions, making it a highly efficient alternative.

hand pointing at trending data chart on a computer screen

Why Trend EM Data?
Environmental monitoring (EM) programs are designed to minimize the risk of product contamination in a manufacturing environment. However, just having a program in place isn’t enough. When the data is collected do you know what to do with it and the next steps to take?
Here's the answer


Data Integrity and Outsourcing

A pivotal aspect of automated environmental monitoring, as outlined in the latest revision of the EU GMP Annex 1, is the enhancement of data integrity. Manual tasks and data management procedures often introduce the potential for errors and inaccuracies. These mistakes can arise from typographical errors, transcription errors, or misinterpretation of data, which could significantly compromise the integrity of tracking and trending efforts. Furthermore, with lengthy and intricate names, the potential for typographical errors and misinterpretation grows substantially when entering data into spreadsheets.

Excel spreadsheets are not inherently designed for tracking and trending purposes, leading to difficulties in validating their accuracy and the lack of built-in functions for systematic data analysis. This manual process is highly prone to errors, making it a suboptimal choice for crucial tracking and trending activities. Approximately 90% of all spreadsheets contain at least one error. The risk associated with manual data management becomes evident through this statistic.

In Edinburgh, during the construction of a new hospital, data stored in spreadsheet format related to air handling and airflow systems contained errors. When the hospital was built, it became clear that the air handling system did not meet the hospital's requirements due to issues stemming from spreadsheet data errors. The cost to rectify this avoidable error was substantial.

With labs employing validated systems, a substantial challenge will be attempting to maintain a quality system for in-house identification strategies. In this context, outsourcing becomes a powerful tool, ensuring that organizations can rely on accurate and consistent data.

Automated tracking and trending solutions, such as the Accugenix Customer Web Portal, provide a comprehensive approach to these crucial tasks. They not only reduce the risk of data errors but also streamline the entire process. By relying on validated automated environmental monitoring systems and commercially available software, organizations can enhance data integrity while reducing the need for in-house validation and risk management.

Are you still having gaps and behind implementing EU GMP Annex 1? Our one-stop-shop on Annex 1 will gear you up with everything this regulation is changing in laboratory practices. Check it out now

Brian Wreckler serves as the Global Marketing Manager at Charles River, where he leverages his experience in sales and marketing strategies to foster business growth in both B2B and B2C sectors. Brian has successfully scaled multi-million dollar companies and enhanced advertising strategies and digital campaign analytics to improve brand messaging and revenue generation. Brian's passionate about building and managing effective sales and marketing teams, driving consistent success and profitability.

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